The Automatic Waistband Unit is a high-performance Waistband Sewing Unit engineered for industrial apparel manufacturing, including trousers, jeans, uniforms, and workwear. Equipped with the KANSAI DLR-1509P sewing head, synchronized top and bottom puller feeding, programmable waistband trimming, and skip-stitching mechanisms, this unit guarantees consistent stitching quality and maximizes production efficiency.
Ideal for modern garment factories adopting garment sewing automation systems, this Automatic Waistband Sewing Machine allows factories to standardize output, reduce labor dependency, and produce both bent and straight waistband designs efficiently. It is suitable for OEM and contract manufacturing environments, ensuring fast, accurate, and high-quality production.
Key Features
KANSAI DLR Sewing Head
Industry-recognized sewing head for stable, high-speed, and precise stitching, with long-term reliability.
Synchronized Top & Bottom Puller Feeding
Maintains consistent material feeding, preventing slipping or distortion, ideal for elastic or thick fabrics.
Supports Bent and Straight Waistbands
Enables versatile waistband stitching for multiple pant styles on a single production line.
Programmable Waistband Trimming
Automatic front and end cutting ensures consistent waistband lengths and reduces operator error.
Skip Stitching Mechanism
Delivers professional finishing quality for both casual and workwear garments.
Wide Needle Gauge Options
Needle configuration: 1/8" - 1/8" - 1" - 1/8" - 1/8", suitable for standard waistband reinforcement.
Technical Highlights
KANSAI DLR-1509P Sewing Head
Provides exceptional stability, needle penetration, and stitch accuracy. Ideal for medium to heavy fabrics, including denim, twill, and canvas.
High Production Output
With a capacity of 180–225 pants per hour, this unit significantly reduces labor cost per unit while improving production speed and consistency.
Programmable Waistband Trimming
Digital trimming settings eliminate variability, ensuring repeatable waistband lengths, standardized production, and reduced defect rates.
Specifications
| Parameter | Specification |
|---|
| Max Sewing Speed | 4500 rpm |
| Sewing Head | KANSAI DLR-1509P |
| Needles | TV-5 |
| Stitch Length | 6–12 stitches/inch |
| Waistband Width | 30–43 mm |
| Voltage | 220V–240V |
| Air Pressure | 0.5 MPa |
| Waistband Shape | Bent / Straight |
| Trimming Method | Automatic trimming |
| Dimensions (L × W × H) | 610 × 690 × 1050 mm |
| Productivity | 180–225 pants/hour |
Application Fields
| Industry | Typical Applications |
|---|
| Jeans Manufacturing | Classic denim pants, stretch jeans |
| Workwear & Uniform Production | Industrial trousers, cargo pants, reinforced workwear |
| Fashion Apparel Production | Dress pants, casual trousers |
| OEM/ODM Garment Factories | Multi-size and multi-style mass production |
The unit is ideal for garment sewing automation systems and production line sewing automation, supporting high-volume and consistent output.
Why Choose Us
Reliable Industrial Quality: Built for long-term continuous factory operation with minimal maintenance.
Automation Expertise: Specialized in integrating sewing automation for efficient production workflows.
Customizable Solutions: Supports jig size customization, production line compatibility, and operator workflow optimization.
Professional After-Sales Support: Remote installation training, video guidance, and fast-response technical assistance.
FAQ
Q1: Can this unit handle elastic waistbands?
Yes. The synchronized puller system ensures smooth and stable feeding for elastic and stretch fabrics.
Q2: Is it suitable for thick fabrics like denim?
Absolutely. The KANSAI DLR-1509P sewing head handles medium to heavy-duty materials, including denim and canvas.
Q3: What level of operator skill is required?
Basic machine operation is sufficient. Training materials and remote support are provided.
Q4: Can waistband length and trimming be customized?
Yes. The trimming length is fully programmable to accommodate different garment sizes and designs.
